Bottle unscramble machine is the first step of the bottle liquid filling line.it is not only increases the efficiency but also reduces the labor cost. In this article, I will introduce different types, structure, function, maintenance, and other vital information related to bottle unscramble machines.
What is the function of the bottle unscramble machine?
Before the bottles go to the liquid filling machine, they must be properly arranged and oriented. Bottle unscramble machines are specifically designed to achieve this function. It can increase the efficiency and reduces the labor cost. By rapidly sorting and organizing containers, these machines help maintain a consistent flow of bottles on the production line, ensuring that the filling, capping, and labeling processes run smoothly.
Three common Types of Bottle Unscramble Machines
There are several types of bottle unscramble machines, each suited to specific applications and production requirements:
a. Turn-table Unscramblers: It is a semi-automatic machine, needs feeding the bottles by hand, so it is typically suitable for low-speed production lines, but it can handle a wide range of bottle sizes and shapes. Such as round bottle,square bottle, and flat bottle.
b. Automatic high-speed Unscramblers: it is a high-speed machine,max speed can up to250bottles per min, automatic feeding bottle, it is only suitable for different shape bottles, static de-duster as option:
The main parts are:(1) lifting structure, (2) unscreamble parts, (3) Bottle orientation structure, (4) bottle releasing structure, (5) static dedust,
c. Automatic Unscramblers: it is a high-speed machine,max speed can up to 120-170bottles per min, automatic feeding bottle, but is is only suitable for round shape bottle. The main parts are:(1) hopper, (2) vibrating parts, (3) cylinder, (4) frame, (5) disc and rotating parts, (6) conveying line
Key Components and Structure of Bottle Unscramble Machines
a. Hopper: A large container that holds bulk bottles before they are sorted and oriented.
b. Conveyor System: Transports bottles from the hopper to the unscrambling mechanism and eventually to the filling line.
c. Unscrambling Wheel or Belt: Depending on the type of machine, a rotating wheel or belt system is used to separate and orient the bottles.
d. Air or Vacuum Assist Mechanism: Some machines use air jets or vacuum systems to help with bottle orientation and separation.
e. Bottle Guides and Orientation Components: These adjustable parts ensure that bottles are properly positioned and oriented as they enter the filling line.
Factors to Consider When Choosing a Bottle Unscramble Machine
a. Bottle Material and Shape Compatibility: The machine should be able to handle the specific bottle materials and shapes used in your production process.
b. Production Volume and Speed Requirements: Choose a machine that can meet your production speed and volume demands, both current and future.
c. Integration with Existing Liquid Filling Line: The unscrambler should be compatible with your existing filling line equipment and control systems.
d. Ease of Operation and Changeovers: User-friendly controls and quick changeovers for different bottle sizes and shapes are essential for efficient production.
e. Space Constraints and Footprint: Consider the available space in your facility when selecting an unscrambler, as machine sizes can vary.
Maintenance of Bottle Unscramble Machines
a. Cleaning: Keep the machine free of debris and dust to ensure smooth operation.
b. Lubrication: Apply lubricant to moving parts as recommended by the manufacturer to prevent friction and wear.
c. Inspection: Regularly check the machine’s components for signs of wear, damage, or misalignment, and replace or repair as needed.
d. Adjustments: Make necessary adjustments to the machine’s settings for optimal performance and to accommodate different bottle sizes and shapes.
e. Calibration: Periodically calibrate the machine to ensure accurate and consistent performance.
Troubleshooting Bottle Unscramble Machines
a. Bottle Jamming: This may be caused by improper adjustments, worn components, or inadequate lubrication. Check for obstructions, adjust the machine settings, and lubricate the necessary parts.
b. Misalignment: Ensure that the conveyor system, unscrambling mechanism, and bottle guides are properly aligned and adjusted according to the manufacturer’s guidelines.
c. Improper Orientation: Check the orientation components for wear or damage and replace or adjust them as needed. Consult the machine manual for recommended settings.
How to Choose the Right Bottle Unscramble Machine Supplier
Industry Experience: Look for suppliers with a proven track record in the industry and experience with similar applications to ensure they can provide a reliable solution.
Product Quality: Research the supplier’s products and ensure they meet industry standards for quality and performance.
Customer Testimonials and References: Seek out feedback from other customers to learn about their experiences with the supplier and the reliability of their equipment.
After-Sales Support: Choose a supplier that offers comprehensive after-sales support, including training, technical assistance, and spare parts availability.
Customization Options: Ensure the supplier can provide customization options to meet your specific production requirements, such as handling different bottle materials and shapes or integrating with existing equipment.
Warranty and Service Agreements: Inquire about the warranty and service agreements offered by the supplier to protect your investment and ensure ongoing support.
