When it comes to packaging liquid products into bottles efficiently, there is a vital piece of equipment the liquid filling machine.At Fillitech, we are connoisseurs in fabricating these high-performance machines and delivering comprehensive resolutions for your liquid filling requisites across diverse sectors.
What is a bottle Liquid Filling Machine
A liquid filling machine is a cornerstone of the packaging procedure in a plethora of industries. It’s employed to populate containers such as bottles, cans, or jars with liquids of disparate viscosities. These machines proffer merits of efficiency, precision, and uniformity, rendering them indispensable in any production line dealing with liquid products.
At Fillitech, we take pride in conceptualizing and constructing avant-garde liquid-filling machines that flawlessly amalgamate into your packaging procedure.
How many types of Fillitech’s bottle filling machine
Eyedrop filling and capping production line
Syrup,oral liquid,ointment filling production line
Glass bottle/plastic bottle large infusion linkage production line
Oral liquid washing,drying and sealing production line
What is the Working principle of Liquid Filling Machines
Bottle Placement: Bottles are fed into the machine, typically along a conveyor system, and are positioned under the filling nozzles.
Filling: The liquid product is transferred from a reservoir and deposited into the containers. The filling method depends on the type of machine and the liquid’s properties.
Capping/Sealing: The filled containers then move to the next phase, where they’re sealed or capped.
Quality Assurance and Discharge: Each container undergoes an inspection to ensure filling accuracy and seal quality. Approved containers are then discharged for further processing or packaging.
What are the benefits of Fillitech’s Liquid Filling Machines
Our liquid filling machines at Fillitech are designed with the customer at the forefront, concentrating on the following key functions:
Efficiency: Our machines surpass manual filling methods in terms of velocity and output, augmenting production volume.
Precision: Fillitech machines ensure each container is filled with an exact volume of liquid, minimizing waste and guaranteeing product uniformity.
Versatility: Our machines can manage a wide array of container sizes and shapes, as well as different types of liquids.
Sealing: In addition to precise filling, our machines provide superior sealing solutions, offering a comprehensive solution for liquid packaging.
Liquid filling machines are the nucleus of any packaging line dealing with liquid products. With Fillitech as your trusted ally, you can anticipate a high-quality, cost-effective, and comprehensive solution for all your liquid filling needs.
How to choose a bottle Liquid Filling Machine
The advantage of Fillitech’s bottle-filling machine
The frame is laser cut from the upper and lower two whole boards, the whole board has no seams, high strength, and strong stability.
Key parts from famous brand: such as ABB Motor , Siemens HMI, Mitsubishi electrical parts, to ensure the quality and service.
Filling needle use 316L stainless steel to meet GMP
Center turntable and outer ring Ultra-high molecular polyoxymethylene: the material itself is self-lubricating, does not damage the bottle body, is easy to clean, and does not rust.
The capping head is carved from 304 stainless steel according to the cap texture, with long service life and no consumables.
Linear bearings: German igus self-lubricating engineering plastic bearings. No rust, no refueling required
The production line is in line with international CE certificate requirements.
The production has no dead corner, burr, hangnails, thread or groove, which is easy to clean.
The common maintenance and troubleshooting of bottle-filling machine
Regular maintenance should include:
Cleaning: Regular cleaning of the machine, particularly the filling nozzles, is crucial to avert blockage and contamination. Always adhere to the manufacturer’s directives regarding cleaning protocols and solutions.
Inspection: Inspection of machine components for indications of wear and tear is essential. Pay heightened attention to seals and gaskets, as these can degrade over time and impact performance.
Lubrication: Mechanical parts that frequently move or come into contact should be lubricated routinely to mitigate wear and prevent malfunction.
Alignment: Ascertain that the conveyor belts, guides, and other moving components are properly aligned. Misaligned parts can instigate bottle jams, inconsistent filling, and damage to the machine.
Common issues and troubleshooting methods include:
Inaccurate Filling: This could be attributed to obstructions in the filling nozzles or incorrect machine settings. Clean the nozzles and verify the machine settings to align with the product specifications.
Bottle Jams: This can be triggered by misaligned conveyor belts or guides, or by bottles that do not conform to the machine’s size specifications. Check alignment and ensure you’re utilizing the correct bottles for the machine.
Machine Not Operating: This could be due to a power issue or a problem with the machine’s controls. Check the power source, and ensure the control settings are correct. If the problem persists, it may be a more serious mechanical or electrical issue, and professional service may be required.
Where we can use the bottle liquid filling machine
Food and Beverage Industry: For populating bottles with beverages like water, soda, juice, and dairy products, or condiments like ketchup, vinegar, or oil.
Pharmaceutical Industry: For populating bottles with liquid drugs, syrups, or vaccines.
Cosmetics Industry: For populating bottles with products like perfumes, creams, lotions, and shampoos.
Chemical Industry: For populating bottles with liquid chemicals, solvents, and cleaning agents.
Automotive Industry: For populating bottles with oils, lubricants, and other automotive fluids.
Bear in mind, the optimal machine for your requirements depends on the type of liquid you’re bottling, the size and material of the bottles, and the speed at which you need to produce. At Fillitech, we can assist you in selecting the best bottle liquid-filling machine for your specific needs.
